LEWA Smart Monitoring
With digital pumps for more efficiency, system availability and profitability of the entire production.
LEWA Smart Monitoring is a monitoring system consisting of sensors, a programmable logic controller (PLC), an industrial PC (IPC) and data analysis for new and existing pumps. The system determines characteristic values and key performance indicators. There is no intervention in process control or direct contact between the sensor system and the conveyed fluid.
With key performance indicator-based condition monitoring, you detect and monitor operating statuses proactively. You can also optimize the overall output and robustness of your pump and pipe systems. This will increase the efficiency of your entire production plant. You can access the data conveniently via your corporate network. Or you use the LEWA cloud with extended analysis and service offers.
Advantages
Advantages of LEWA Smart Monitoring:
- Permanent monitoring of key performance indicators
- Output of error states in plain text with exact error localization
- Characteristic values for assessing the pipe system and conveyed fluid status
- Historical data for operating analysis and profitability calculation, energy- and CO2 balance based on pump efficiency
- Data connection to the local control center via standard OPC UA interface
- Connection to LEWA customer portal for additional services
- Exclusive service offers for our Smart Monitoring customers
Diagnostics and Performance Metrics
The diagnostic dashboard.
With LEWA Smart Monitoring you have access to various diagnostic and performance parameters for your pump and the connected pipe system. This enables you to detect undesirable conditions in the process and the condition of the wear parts at an early stage using a simple traffic light system.
Technology and Operation Principle
How raw data becomes characteristic values:
Characteristic value determination is based on the recording of measured variables such as vibration, hydraulic pressure and trigger. To get results, 2000 signals per pump head are processed per second. These signals are measured by the connected PLC.
Video
The output and transmission of the characteristic values and diagnostics is carried out via various interfaces:
Technical data
The output and transmission of the characteristic values and diagnostics is carried out via various interfaces:
The IPC has a web-based interface where settings can be made and the determined characteristic values and diagnostics are visualized. An OPC UA server is provided for transmission to a control center. In addition, characteristic values and diagnoses can be sent to the LEWA cloud and the LEWA customer portal via an Internet connection.
| Properties | Expression |
|---|---|
| Supported pump types | LEWA ecoflow LEWA triplex |
Sensor technology (for applications up to 150 °C operating temperature) | Vibration Hydraulic pressure Trigger Optional: temperature, diaphragm rupture and motor power |
| Hardware | 16 bit A/D converter with 1 kHz sampling rate |
| Cloud | Cloud connectivity via Microsoft Azure cloud for value-added services |
| Security | Encrypted communication |
| Operating zones | Sensors certified up to zone 1 |
| Interfaces | Direct data access via OPC UA interface and TCP/IP protocol |
Products
LEWA ecoflow®: The Leading Diaphragm Metering Pump for Precision Fluid Management
LEWA ecoflow: The Innovative Universal Metering Pump with DPS Diaphragm Protection. Trusted across all industries, this modular system pump excels in a wide range of applications. Experience unparalleled versatility and reliability with our ecoflow, the ultimate choice in metering pump technology.
More Details
LEWA ecoflow®: Advanced Hygienic Diaphragm Metering Pumps for Sanitary Applications
Discover the LEWA ecoflow® in its hygienic version, designed for sanitary applications. This versatile metering pump maintains its renowned all-around performance while meeting the stringent hygienic standards required in pharmaceutical and food production industries.
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LEWA ecoflow®: The Leading Process Pumps for High-Pressure Applications
The innovative ecoflow diaphragm process pump excels in high-pressure applications across industries including oil and gas, refinery, petrochemicals, pharmaceuticals, biotechnology, and food and beverage production.
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LEWA triplex®: Compact Process Pumps for High-Pressure Applications
The LEWA triplex process diaphragm pump stands out as one of the world's most compact high-pressure pumps, ideal for installation in confined spaces. Renowned for its robustness, it has demonstrated exceptional performance across various high-pressure processes in multiple industries.
More DetailsDownloads
LEWA Digitale Services
Zustandsüberwachung, Asset Management und Remote Support.
5 MB
| pdf |
29.09.2022
LEWA Digital Services
Condition monitoring, asset management and remote support.
5 MB
| pdf |
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LEWA Smart Factory Enablement
LEWA Smart Factory Enablement Poster 700x500 EN
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| pdf |
17.07.2022
LEWA Smart Factory Enablement
LEWA Smart Factory Enablement Poster 700x500 DE
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17.07.2022
